Failure Modes and Effects Analysis FMEA
Training content
 
  • Introduction to risk analysis
  • FMEA as a tool for cost reduction - preventing vs reacting
  • Basic types of FMEA and differences between them - concept analysis (CFMEA), system analysis (SFMEA), design analysis (DFMEA), process analysis (PFMEA) and machine analysis (MFMEA)
  • Position of FMEA in APQP process - "APQP trylogy": flow chart, FMEA, control plan
  • FMEA and control plan revisions resulting from changes in processes
  • Relations between DFMEA and PFMEA
  • Using knowledge and previous experience in FMEA
  • Quality tools used in FMEA process
  • Best practicies useful in creating and managing FMEA
  • Structure and rules of filling FMEA forms
  • Risc rates - how to asses them and how to calculate RPN
  • Preventive actions and how to evaluate their efficiency
  • Sample documentation analysis (description of failure modes, risk rates, relation with process flow and control plan)
  • FMEA analysis for a selected organization process (based on organization's documentation)
  • Process flowchart desing considering special characteristics
  • Control plan desing for a selected process excerpt
Duration
 2 days (16 hours)
 

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